Implant Components

Intramedullary Nails

  • Process
    Swiss CNC Turning & Deep Hole Cannulation
  • Material
    Titanium (Ti-6Al-4V ELI / ASTM F136)
  • Finish
    Medical Passivation & Type II/III Anodizing

We manufacture custom titanium intramedullary nails to OEM drawings. Combining Swiss turning, deep-hole drilling, passivation, and anodizing, we meet rigorous engineering and ISO 13485 standards.

Intramedullary Nails Desc Image

Custom Swiss Machining & Cannulation for Intramedullary Nails

MedCNCParts manufactures titanium and stainless steel intramedullary nails to OEM prints. Our process integrates Swiss turning, gun drilling for deep cannulation, and multi-axis milling for angled locking screw holes.

We maintain close concentricity, tight tolerances, and burr-free surface finishes. Backed by ISO 13485 certification, material traceability, and CMM inspection, we support OEM partners from R&D prototyping through full production.

Tight Tolerances
 Icon

Tight Tolerances

Machining to ±0.005 mm specs. We handle complex features, deep cannulation, and burr-free requirements straight from your prints.

Fast DFM
 Icon

Fast DFM

Early-stage manufacturing feedback and rapid prototyping help refine your drawings and shorten development cycles before production.

Audit Traceability
 Icon

Audit Traceability

Complete quality records, raw material heat numbers, CMM inspection reports, and CoC available upon request for every lot.

Custom Precison Machining for Intramedullary Nails

We machine titanium intramedullary nails strictly to customer drawings, providing practical DFM feedback for deep cannulation, angled locking holes, and clean surface finishes.

See orthopedic and dental implant components.

Fully Custom Materials & Surface Finishes Options

MedCNCParts offers a wide range of materials and surface treatments for medical parts.

  • Electropolishing
    Electropolishing medical metals produces smooth, clean, corrosion-resistant surfaces, removing burrs and impurities to ensure biocompatibility, sterility, and reliable device performance.
  • Passivation
    MedCNCParts provides medical CNC parts with precision passivation, removing contaminants and restoring stainless steel’s oxide layer for corrosion-resistant, implant-ready components.
  • Electroplating
    Precision electroplating for medical devices strengthens surfaces, maintains biocompatibility, and ensures clinical-grade, ISO-compliant, traceable finishes for implants and surgical instrumentation.
  • Laser Marking
    MedCNCParts provides precise, compliant laser marking and UDI on medical components, ensuring traceability, regulatory adherence, and long-lasting surface quality.
  • Anodizing
    Anodizing components for medical use strengthens surface protection, cleanliness, and biocompatibility, ensuring durable, traceable, and implantable-grade finishes for precision-machined parts.
  • Titanium Coloring
    With MedCNCParts’ titanium coloring, medical devices gain validated biocompatibility, precise differentiation, and assured compliance with stringent implantable certification standards.
  • Powder Coating
    Biocompatible powder coating creates corrosion-resistant, uniform finishes on medical parts, maintaining micro-precision, cleanliness, and validation-ready surfaces for surgical devices.
  • Titanium
    MedCNCParts offers precise, fast-turnaround CNC machining titanium with implant-grade quality, ultra-clean operations, and reliable small-batch medical part production.
  • Acrylic
    MedCNCParts’ machining services deliver precision-shaped components with refined finish, durability, and consistent optical performance for healthcare use.
  • Stainless Steel
    MedCNCParts offers advanced CNC machining for medical components, producing stainless steel parts for surgical and implantable applications to exacting ISO tolerances with fast turnaround.
  • Copper
    MedCNCParts’ CNC machining Copper ensures ISO 13485-certified cleanliness, precise tolerances, and consistent quality across surgical, diagnostic, and implantable copper components.
  • Aluminum
    MedCNCParts focus on traceability, process compliance, and rapid-response production makes us a trusted partner.
  • PEEK
    MedCNCParts machines PEEK components using validated processes, micro-precision, and complete inspection for advanced medical devices.
  • Polycarbonate
    MedCNCParts ensures consistent quality and fast turnaround for complex, small-batch medical applications.

Project Overview

Intramedullary Nails Specs Image
Item Name Custom OEM Intramedullary Nail
Size (DxL) Custom Per Drawing.
Process Swiss CNC Turning, 5-Axis Milling, Gun Drilling
Material Titanium Alloy (Ti-6Al-4V ELI / ASTM F136)
Finish Bead Blasting, Passivation,  Anodizing
Tolerances Locking Hole Position: ±0.05mm
Anatomical Bend Profile: ±0.5mm
Cannulation ID:+0.02 / +0.05 mm
Certificate ISO 13485:2016 | ISO 9001:2015

Frequently Asked Questions

FAQs

Common questions from medical device engineers regarding custom manufacturing, quality compliance, and rapid prototyping.

How do you protect our intellectual property and design confidentiality?
We sign mutual NDAs prior to print review. All CAD models, engineering drawings, and project documentation are stored on secure servers with restricted access strictly limited to authorized personnel.
What is your MOQ for prototypes and low-volume runs?
We have no strict MOQ. We fully support low-volume prototype builds for R&D testing and design validation, as well as bridge production leading up to full-scale manufacturing.
What inspection documentation and material certifications do you provide?
Depending on your project requirements, we provide material test reports (MTRs), CMM dimensional inspection reports, Certificates of Conformance (CoC), and First Article Inspection (FAI) documentation per lot upon request.
Can you provide DFM feedback on complex medical component drawings?
Yes. Our engineering team reviews your drawings for manufacturability, offering practical DFM suggestions regarding tolerances, deep-hole drilling, tool access, and cost efficiency before cutting material.
What are your typical lead times for prototypes and production orders?
Standard prototype lead times range from 2 to 3 weeks depending on part complexity and surface finishing. Expedited quick-turn options are available upon request for urgent R&D validation deadlines.
How do you handle engineering change orders (ECOs) during manufacturing?
We maintain strict revision control. When an ECO is submitted, we immediately pause active production, review the design updates, evaluate cost/schedule impacts, and re-validate machining programs before proceeding.