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Structural Components

Sensor Housing

  • Process
    5-Axis Machining
    CNC Turning
  • Material
    Titanium
    PEEK
  • Finish
    Passivation
    Electropolishing

Sensor housings safeguard sensitive electronics while maintaining an exact fit and long-term performance in medical devices. We use precision CNC milling to achieve consistent tolerances, intricate geometries, and robust structural integrity.

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Description Custom Options Tech Specs Related Products FAQs
Sensor Housing Desc Image

High-Precision Machining for Sensor Housings

MedCNCParts manufactures sensor housings with advanced Swiss CNC machining for exact tolerances and sealing accuracy.

Our expertise enables miniaturized, implant-ready designs that protect sensitive electronics and support long-term device functionality, enhancing patient outcomes.

Micron-Level Precision Icon

Micron-Level Precision

MedCNCParts delivers micron-level tolerances with precision machining, enabling exact-fitting parts that meet stringent requirements for implantable and diagnostic medical devices.

Various Materials & Surface Finishes Options Icon

Various Materials & Surface Finishes Options

Titanium, PEEK, and PEI housings are available with polished, anodized, or passivated finishes, providing chemical stability, patient-safe surfaces, and smooth integration for reliable medical device performance.

ISO-Certified Quality Icon

ISO-Certified Quality

Manufactured to ISO 13485 and ISO 9001 standards, ensuring validated processes, full traceability, and dependable performance in healthcare applications.

Precision CNC Machining for Sensor Housings

Medical-grade CNC machining by MedCNCParts offers implant-level precision, micro-tolerance production, and clean, small-batch manufacturing, ensuring reliable performance for complex medical devices and surgical instruments.

See laboratory equipment components.

Fully Custom Materials & Surface Finishes Options

MedCNCParts offers a wide range of materials and surface treatments for medical parts.

Surface Finishing
Materials
  • Electropolishing
    Electropolishing medical metals produces smooth, clean, corrosion-resistant surfaces, removing burrs and impurities to ensure biocompatibility, sterility, and reliable device performance.
  • Passivation
    MedCNCParts provides medical CNC parts with precision passivation, removing contaminants and restoring stainless steel’s oxide layer for corrosion-resistant, implant-ready components.
  • Electroplating
    Precision electroplating for medical devices strengthens surfaces, maintains biocompatibility, and ensures clinical-grade, ISO-compliant, traceable finishes for implants and surgical instrumentation.
  • Laser Marking
    MedCNCParts provides precise, compliant laser marking and UDI on medical components, ensuring traceability, regulatory adherence, and long-lasting surface quality.
  • Anodizing
    Anodizing components for medical use strengthens surface protection, cleanliness, and biocompatibility, ensuring durable, traceable, and implantable-grade finishes for precision-machined parts.
  • Titanium Coloring
    With MedCNCParts’ titanium coloring, medical devices gain validated biocompatibility, precise differentiation, and assured compliance with stringent implantable certification standards.
  • Powder Coating
    Biocompatible powder coating creates corrosion-resistant, uniform finishes on medical parts, maintaining micro-precision, cleanliness, and validation-ready surfaces for surgical devices.
  • Titanium
    MedCNCParts offers precise, fast-turnaround CNC machining titanium with implant-grade quality, ultra-clean operations, and reliable small-batch medical part production.
  • Acrylic
    MedCNCParts’ machining services deliver precision-shaped components with refined finish, durability, and consistent optical performance for healthcare use.
  • Stainless Steel
    MedCNCParts offers advanced CNC machining for medical components, producing stainless steel parts for surgical and implantable applications to exacting ISO tolerances with fast turnaround.
  • Copper
    MedCNCParts’ CNC machining Copper ensures ISO 13485-certified cleanliness, precise tolerances, and consistent quality across surgical, diagnostic, and implantable copper components.
  • Aluminum
    MedCNCParts focus on traceability, process compliance, and rapid-response production makes us a trusted partner.
  • PEEK
    MedCNCParts machines PEEK components using validated processes, micro-precision, and complete inspection for advanced medical devices.
  • Polycarbonate
    MedCNCParts ensures consistent quality and fast turnaround for complex, small-batch medical applications.

Tech Specs

Sensor Housing Specs Image
Item Name Precision CNC Sensor Housing
Size (LxW) Custom Per Drawing. (Typical: Ø5mm x 10mm; Wall thickness: 0.2mm – 0.5mm)
Process Swiss CNC Turning, 5-Axis CNC Milling
Material Titanium (Grade 1, 2, or 23/ELI) , PEEK (Polyether Ether Ketone)
Finish Electropolish, Passivation, Bead Blasting
Tolerances Sensor Alignment Feature: ±0.005mm
Hermetic Seal Surface: ±0.01mm
Certificate ISO 9001:2015 | ISO 13485:2016

Frequently Asked Questions

FAQs

Find quick answers to your most frequently asked questions about our products and services.

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What is the achievable tolerance for medical sensor housing?
Standard tolerance reaches ±0.01 mm, with capability up to ±0.005 mm for tight-fitting or sealed components, ensuring precise assembly and reliable operation.
Can the housings include threaded or sealing interfaces?
Yes. Our precision CNC machining supports O-ring grooves, micro-threads, and integrated sealing geometries for secure and leak-resistant assemblies.
What is the typical part size range for sensor housings?
MedCNCParts can machine sensor housings of any size to meet the needs of both miniature and large medical device components.
What is the usual lead time for sensor housing prototypes?
Prototypes are typically completed within one day, while full production runs are delivered in 4–7 days, depending on complexity.
How does MedCNCParts ensure the quality of medical sensor housings?
MedCNCParts conducts full layout inspections, First Article Inspection (FAI), and adheres to ISO 13485–compliant quality protocols, guaranteeing precise dimensions, material integrity, and functional performance.
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